iQ-one
iQ-one
Inline measuring and inspection system | 100% inspection of complex parts
Our modular platform iQ-one was specially developed for automated measuring and inspection tasks in production plants. With a high testing speed, intelligent machine concept and robust, vibration-insulated and sealed-off design, the iQ-one inspection cell is the perfect instrument for 100% inline quality control.
A virtual 3D image (digital twin) is created for each product based on precise scan data. Configured measuring tasks are performed on each generated 3D image using the integrated inspection software iQ-vision. This allows automated and flawless quality assessment, statistical data analysis for process optimisation and detailed verifiable product traceability.
Application areas
- Intermediate inspection and end-of-line quality control in production lines
- Inspecting blanks for dimensional and contour deviations before CNC machining to optimise resources and avoid expensive machine downtimes caused by collisions with faulty
- Process control, analysis and optimisation
- Product digitisation
- Separate loading and unloading stations on the outside
- Shielding against the effects of sunlight and contamination
- Fast part feed by means of a rotary indexing table
- Solid vibration-insulated base platform
- Inspection robot 1
- Stationary all-round part inspection
- Optional extension inspection robot 2
- Integrated 43" 4K multitouch operating panel
- Access door
- Integrated control cabinet
- Reference plate for cyclic function test
Key facts
- Automated, flawless quality assessment of every part produced | Detection of process deviations in real time to prevent the rejection of entire batches | Verifiable test results and product traceability
- High testing speed through parallelised recording, pre-processing and evaluation
- Robot-guided scanners and camera systems for sustainable and flexible inspection of your current products and easy integration of your future ones
- Stationary, all-round scan of the part without reclamping | No complex clamping and rotating devices required to hold parts | No measuring inaccuracies due to reclamping or repositioning of the test part
- Additional rotational axes of 3D scanners to avoid shadowing of complex cast and structural parts
- Rapid part change in parallel to the inspection process | Sophisticated loading design from simple manual loading to automated solutions using robots or gantry loaders and connection of the inspection cell to driverless transport systems
- Large range and flexibility of testable products | Standard inspection volume of 600 x 600 x 600 mm³
- Solid, vibration-isolated and sealed-off design for integration into your production environment
- Scalability for small, medium and large production lines | Basic cell with one scanning robot | Increase in output density with second scanning robot | Modular arrangement of multiple inspection cells
- Effortless networking with new and existing production lines via PROFINET, PROFIsafe, OPC UA and SQL
- Easy creation, customisation and expansion of inspection tasks without programming knowledge | Integrated inspection software iQ-vision
